WEBVTT

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Today's challenges and solutions for the

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sterile goods processing process in hospitals and clinics.

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In Germany, around 400,000 to 600,000

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patients are infected with multi-resistant germs.

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And according to the RKI, this results in between 10,000

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and 20,000 deaths.

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The causes for this can be, among other things,

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rooted in a faulty sterile goods processing process.

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What are we talking about?

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From inventory analyses in around 200 clinics with four

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surgical disciplines, an instrument inventory of approximately

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2.5 to 4.2 million euros could be shown.

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This presentation shows the annual total management costs of

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100,000 inventory instruments.

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The resulting costs for a clinic would

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be approximately 9.9 million euros.

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A massive deviation from budgeted costs indicates

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problems in handling the instruments, processing

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and the associated media as well as their

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generation.

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The values shown in the table are an

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important first indicator for such process problems.

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This leads to central questions.

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Which methodology should be used to analyze your sterile goods processing process?

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Are the costs for repairs and replacement services still

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in good balance?

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Can the existing water treatment technology ensure the required qualities

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and meet the demand?

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For medical devices, guidelines, limits

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and standards apply.

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For example, the Infection Protection Act, the MDR, the Medical Device Act,

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the Medical Device Operator Ordinance, the recommendations of the RKI, the

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manufacturer specifications as well as DIN EN 285

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for feed water and condensate and much

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more.

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For the planning of a water treatment system for cleaning,

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disinfection as well as for the sterilization of medical devices,

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no legally binding standards exist.

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Their planning or

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design is based on or

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applies DIN EN 285 for feed water

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and condensate.

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However, these sometimes give contradictory information.

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The following illustration shows examples of negative

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surface changes on instruments, equipment technology and

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process water system construction.

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These originate from various process analyses and were each

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triggers for optimization measures.

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Triggers for a process analysis in the area of

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equipment technology can be the chambers of steam sterilizers.

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The color surface changes inside the chamber are often a

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result of poor steam quality from the process water system technology and

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also have a negative influence on the

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surfaces of the instruments.

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Here an instrument with heavy surface contamination from

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silicates can be seen.

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The silicate coating is initially not yet a patient risk,

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but over time becomes a possible

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pitting corrosion risk.

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This means the consequences would be pitting corrosion at the

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cloud edges and thus an uncontrollable hygienic

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processing problem.

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The instrument shown here is depicted with the previously

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outlined cloud formations of silicates.

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In the microscopic magnification one can clearly see the

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pitting corrosion formation at the cloud edges.

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As a result, the instrument would either have to be refurbished

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or replaced.

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In the following chart in the left tray representation

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it is clearly visible that the disposal capacities for

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qualitatively good disposal from the OR area

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are clearly not guaranteed.

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Also in the right representation the disposal quality

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allows for some improvement optimizations, such as opening

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the instruments and instrument-appropriate storage.

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Pitting corrosion is a phenomenon in the area of instruments

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that always leads to complaints from health authorities.

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And these affected instruments must then be promptly removed from

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the sterile goods circuit.

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At this point, insufficient cleaning performance of a

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washer-disinfector could have been the trigger for such

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pitting corrosion.

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The residual contamination on this needle holder is associated with

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poor or insufficient cleaning performance of a washer

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disinfector.

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Incorrect or excessive loading could also

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lead to such failures.

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As a rule, there is a high risk

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for pitting corrosion on the instrument.

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What insights could be derived from the previously shown

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information and hints?

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First and foremost is the process water quality and its

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production facilities.

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They are significantly co-responsible for surface changes on the

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equipment technology, piping systems, media and instruments.

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Repair or replacement of instruments without

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prior optimization of the systems is not effective,

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as the next case requiring remediation would arise.

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Instruments with pitting corrosion carry a high degree of

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infection risk through media such as water and steam.

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Also the insight that especially new instruments or investments

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in equipment technology pose a high risk for

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introducing surface changes into the sterile goods circuit

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should be considered at this point.

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Our service offerings are always linked with a holistic

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view of the entire sterile goods circuit.

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Because all functional areas in a clinic are significantly

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involved in success and a qualitatively good sterile goods circuit.

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Our service portfolio includes the following support tools such as

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analyzing and evaluating as well as documenting the current state of

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water and steam preparation, analysis of sterile goods processing processes

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and the quality of instruments.

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We also create individual recommendations for action and accompany

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you in implementing the recommendations through our

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experts from the areas of water treatment, sterile goods processing and

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instrument management.

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After handing over a final report on the analysis results

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we are able to support you in

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implementing the previously outlined and indicated optimization measures as

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moderator and consultant between the individual trades helpfully

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supporting you.

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Finally, we validate the implemented optimization measures and

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subsequently release the process.

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After a completed process analysis, important questions must be

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answered by the clinic management.

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First, what planning basis underlies future

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sterile goods processing?

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To what extent do I want to invest in the following

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measures?

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Or what degree of goal achievement equals safety do I want to

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implement in the end?

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Do I want 100% safety or do I reduce

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the catalog of measures and thereby increase my process risk?

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The clinic management should ask themselves these questions in advance of

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optimization measures and find appropriate answers to them.

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Use our expertise now for sustainable process safety

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in your sterile goods processing process.

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Our expert team around Mr. Kurzrock helps you achieve the

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required safety in the sterile goods processing process through holistic

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analysis, derivation of recommendations for action and support in implementing

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measures derived from this.

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As part of our seminar program, we illuminate the individual

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process elements of sterile goods processing and develop with you

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safety concepts, savings potential and action plans for your

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sterile goods processing process.

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Contact us now and secure

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your seminar place.

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We look forward to seeing you!